What is Flocking?

Flocking is the application of fine particles to adhesive coated surfaces. The majority of flocking done worldwide uses finely cut natural or synthetic fibres. A flocked finish imparts a decorative and/or functional characteristic to the surface. The flocking process is used on items ranging from retail consumer goods to products with high-technology military applications. The flocking process significantly alters the surface character of the substrate.

Flocking imparts a surface effect unlike the normal substrate surface to which it is applied. It can create:

• a soft velvety surface on a hard moulded plastic,
• a non-scarring surface on a metal,
• a highly abrasive surface on a smooth paper,
• a luxurious feel on porous foam;
• a contrasting or complimentary surface, or
• substrate combinations.
  

Flocking can also provide rich colours, pastel shades, iridescence, high sheen, mat finish, sculptured surface, two-tone, low-friction, high-friction, soft, and coarse effects on the substrate surface, as well as many other special effects. For instance, post finishing operations such as embossing, rotary screen printing, transfer printing, and laminating can be used with flocked products to produce exquisite special effects.

Flocked products are used in home furnishings, automobiles, luggage, military jump suits, and numerous other applications, which must withstand heavy daily use. Flocked products can be washable, dry-cleanable, fire-retardant, water-repellent, stain-resistant, or lightfast, depending on requirements specific to each application.

Importance is often placed on the performance characteristics and capabilities of flocked products. These include:

• Decorative and Visual Appeal (wall, coverings, jewellery displays, clothing)
• Friction Modification
• Sound Dampening and Insulation (music studios, vacuum cleaner housing)
• Heat Insulation and Thermal Stability (blankets, upholstery, hair curlers)
  
• Increased Surface Area for Evaporation and Filtration (building panels, humidifiers)
  
• Transitionless Power Transmission(tape recorders)
  
• Liquid Retention or Dispersal (paint pads, make-up applicators)
  
• Buffing and Polishing (jewellery packaging, lamp and ornament bases)
  
• Cushioning and Protection